Cwilson341 wrote:
I have a lot to learn about growing and processing cotton....
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Hi, Carol.
First, a word about terminology. The word "bale" with regard to cotton ordinarily refers to the end product of the ginning process, which essentially separates the seed from the fibers of the raw cotton. The "bale" contained the fiber compressed into a compact rectangular bale which was about 6'x4'x3'. In the "old days", the bale was wrapped on the ends and sides with burlap and secured by metal strapping, which produced the iconic appearance often seen in tiny souvenir bales sold in souvenir shops, etc. The average or standard weight of a "bale" was, and still is, about 480 lbs per bale. In today's modern gins, the burlap wrapping is no longer used; the bale is compressed into a volume about half the size of the old burlap bales, being perhaps 6'x4'x1.5'; it is secured by wire rather than straps, and enclosed in a plastic bag for warehouse storage until it can be shipped to a mill.
The seed is of secondary value to the fiber. When processed it yields an oil which can be used much like soybean oil. The hulls and other solids separated from the oil can be processed into livestock feed and perhaps other products.
The items shown in your pictures are referred to as "modules". They contain raw cotton (with the seed un-separated from the fiber) just as it comes from the field. The colorful round modules are the latest evolution in picking/harvesting technology. Roughly speaking, each round module can hold about 5000 to 6000 pounds of raw cotton, or enough to make 3.5 to 4 ginned bales. The wrapping is a plastic material, probably polyethylene. It can be purchased in various colors as seen in your pictures. It is very thin and several layers are used on each module to provide the protection desired. Happily, it is recyclable. It is sold in rolls on tubes similar to rolls of paper towels or waxed paper, etc and installed in place on the machine prior to beginning the picking operation. When the machine has picked a sufficient amount of cotton for a module, the operator initiates the wrapping process, all of which can be done on the move while the machine continues to pick cotton.
I am not aware of any specific purpose for the colors. Growers spray identifying numbers and letters on their modules. The colors might be useful to help truckers identify modules in the field that they are supposed to pick up, or to help the ginner quickly identify a specific lot of cotton which is to be processed for a specific grower. The ginners would tend to process and entire lot for one grower before switching over to another grower's group or lot of modules.
So far as I know, only John Deere makes the pickers that make the round modules. It takes a very large, strong, and powerful machine to both perform the picking operation and carry a fully formed module at the same time.
The long, rectangular modules shown in your pictures are the older form of modules. I am only estimating, but these modules, fully formed, are about 30' long, 8' high and 7' wide. They are made with a module builder which is essentially a strong metal box having the aforementioned inside dimensions, an open bottom, a gate or door at the rear end, and a hydraulic ram on top which moves on tracks along the sides of the machine. The machine, with its transport wheels raised is set up to build the module directly on the ground. The cotton is dumped over the sides directly from a basket on the picking machine or from a large cart into which the pickers have dumped cotton from their on-board baskets. The builder is powered by hydraulics attached to a tractor, and an operator packs the cotton down into the builder by use of the ram which he can move from front to rear along the length of the builder. When the builder is full, the rear door is opened, the transport wheels are lowered, and the builder is pulled forward, leaving the module in place on the ground. A cover, sort of like a fitted sheet, is placed over the top of the module.
This kind of module can hold enough raw cotton to produce 13 to 17 ginned bales of cotton. It can only be moved by a specially designed truck of the type shown in your pictures. One module completely fills the truck. Such trucks can also pick up and move the smaller round modules, with four of the round modules making a load. A nice aspect of the round modules is that they can also be picked up and moved about with front-end loaders equipped with a specially designed spear. Approximately eight round modules can be stacked on a low-boy or flat-bed trailer to be transported on an eighteen-wheeler truck rig.
The history of cotton production is interesting to me in and of itself. My father and his father grew cotton in West Tennessee. The technical innovations, especially the cotton gin and the steam engine, are directly intertwined in the Industrial Revolution. The spread of the cotton industry was a major part of the growth and development of our nation. It was related to the advent of the Civil War and the cultural and social
developments which we continue to experience today. Too many people today are being made to feel ashamed of their history and heritage. For my part, I believe that accurate knowledge and truth are invaluable and that we should not shy away from such things.
Best regards,
Larry Hardister