The Villages wrote:
...Will Full Frame eventually be operating the same as a Crop senors because (say) 50, 60 or 70 or more MPs are jammed into the sensor?
They're already seeing some of the limitations.
Full frame sensors are better able to do high ISOs with less noise because they are less crowded, reducing cross talk between individual pixel sites and better dissipating heat... both of which contribute to noise, especially at "high gain" (i.e., high ISOs).
The individual pixel sites on FF also can be larger and they now often use weaker or no anti-alias filter to better capture very fine detail in images.
Plus, images from FF sensors require less magnification when making a print of any given size, so any flaws in images are also less magnified.
But, as MP count increases, some of these advantages tend to disappear.
For example, the Canon 5DS models are 50MP full frame cameras. Because their individual pixel sites are about the same size and crowded in the same manner as an APS-C camera, Canon chose to limit the 5DS models' high ISO range to 6400 (digitally expandable to 12800). In comparison, the 5D Mark IV with it's much less crowded 30MP full frame sensor offers an ISO range to a high of 32000 (expandable to 51200 and 102400). Or, the APS-C Canon 7D Mark II with is much smaller area, 20MP sensor (that actually has close to the same size individual pixel sites and similar density to 50MP 5DS), has an ISO range with a high of 16000 (expandable to 25600 and 51200).
If you make an 8x12 print from a full frame image, assuming no cropping is done, it will be magnified approx. 8X. In contrast, the same size print, uncropped, from an APS-C camera is magnified about 13X. Any increase in magnification also makes for an increase in the appearance of any flaws in the image for whatever reason... be it digital noise, short-comings of the lens, etc.
There are other things to consider, though...
Full frame sensors are much more expensive to produce. When making either APS-C or FF, they start out with a standard silicon wafer.... which can be used to make 80 APS-C or 20 FF sensors. So in just the most basic raw materials, FF is four times more costly. Further, those wafers used to make the sensors have flaws that cause some loss to quality control. If a wafer has two flaws and that causes two APS-C sensors to be discarded, it's a 2.5% loss. But if the same wafer were used for FF and two sensors don't pass quality control, that's a 10% loss. Some other components of FF DSLRs may also have to be scaled up to accommodate the larger sensor: the reflecting mirror, the AF point array, the pentaprism, the shutter, etc.
Another thing that people often overlook is that FF cameras require FF-capable lenses. APS-C cameras can use both crop-lenses and FF-capable lenses equally. So, in a real sense there's larger lens selection for the crop cameras. Plus, crop lenses don't need to produce as large an image circle as FF lenses, so the crop lenses can be smaller, lighter and less expensive. Even when using a FF-capable lens on a crop camera, there can advantages.... For example, I often use a FF-capable 300mm f/4 lens on my crop cameras. It's comparatively affordable and its size and weight makes it very handholdable. If I were using a FF camera for the same purpose and wanted to be able to frame a distant subject the same way, I'd have to instead use a 500mm f/4 lens that costs 6X as much and weighs more than 3X as much.... so isn't handholdable for more than a few minutes, so also factor in buying and using a good sturdy tripod!
On the other hand, a FF camera has some advantages of its own, besides what's been noted above. Depth of field is different on FF.... Well, actually it doesn't change simply due to the different sensor format. DoF only changes with aperture size, focal length and distance to the object. So long as those all remain the same, there's little difference in DoF. HOWEVER, when you switch from crop to full frame, in order to frame the subject the same way you'll need to either use a longer focal length OR move closer to the subject with the same focal length OR do a little of both.... And this DOES make for shallower DoF effects. So folks often say "full frame has shallower DoF" even if it doesn't really. It's about one stop difference... like using f/2.8 instead of f/4.
There's something similar at the other extreme with small apertures, but once again it's an indirect result of the larger FF sensor. With really small apertures, an optical effect called "diffraction" becomes an issue. This effect robs images of some fine detail. The smaller the aperture, the stronger the effect. But, all other things being equal, FF can "tolerate" about one stop smaller apertures than crop cameras. The reason is the degree of magnification done to the image when making a print of any given size. It's not that there isn't diffraction still occurring, but just that it's less apparent in a less magnified finished product made with a FF camera.
Both FF and crop sensors have progressed and improved a lot over the last 15 or 20 years. Frankly, for most peoples' "real world" uses, an APS-C camera is more than enough and FF is overkill.