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Car question: how to break in a new clutch?
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Apr 4, 2012 18:41:16   #
KG
 
I had a new clutch installed on my GT500 a while ago. (The original began slipping badly at 12k miles.) After the repairs, the car went straight into the garage. So the clutch isn't broken in yet.

The replacement was an SS-Trim SPEC clutch kit (including the flywheel) and a new OEM slave cylinder.

So now that the summer is approaching, I want to start riding this car hard as soon as possible. But the manufacturer stated that I need to break in the clutch for the first 500 miles of city traffic, which sucks.

After reading a few articles here and there I learned that two things must happen for a clutch get broken in. It needs to go through several heat cycles and some adhesive material needs to be transferred from the disk onto the flywheel and the pressure plate.

Does anyone know if simulating stop and go traffic would do the trick? Instead of doing 500 miles of daily driving, I want to do 5 or so sessions of soft launches.

Basically, I would take off gently, then would stop immediately, then would take off again and stop again. After 10-20 such takeoffs I would let the car cool down for a few hours and then repeat.

Theoretically, this should be like putting in miles in the city traffic as far as using the clutch goes. So it should get broken in in a matter of days.

But I'm not sure if this is actually a good idea. Any thoughts?

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Apr 4, 2012 19:41:30   #
snowbear
 
Hmmm . . . I could take photos of the clutch, but that's about all. :D

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Apr 4, 2012 19:44:07   #
Wabbit Loc: Arizona Desert
 
KG wrote:
I had a new clutch installed on my GT500 a while ago. (The original began slipping badly at 12k miles.) After the repairs, the car went straight into the garage. So the clutch isn't broken in yet.

The replacement was an SS-Trim SPEC clutch kit (including the flywheel) and a new OEM slave cylinder.

So now that the summer is approaching, I want to start riding this car hard as soon as possible. But the manufacturer stated that I need to break in the clutch for the first 500 miles of city traffic, which sucks.

After reading a few articles here and there I learned that two things must happen for a clutch get broken in. It needs to go through several heat cycles and some adhesive material needs to be transferred from the disk onto the flywheel and the pressure plate.

Does anyone know if simulating stop and go traffic would do the trick? Instead of doing 500 miles of daily driving, I want to do 5 or so sessions of soft launches.

Basically, I would take off gently, then would stop immediately, then would take off again and stop again. After 10-20 such takeoffs I would let the car cool down for a few hours and then repeat.

Theoretically, this should be like putting in miles in the city traffic as far as using the clutch goes. So it should get broken in in a matter of days.

But I'm not sure if this is actually a good idea. Any thoughts?
I had a new clutch installed on my GT500 a while a... (show quote)


Hey Doc .... looks like you've been reading too much into this. Most of what your hearing is a lot of whoey.

Just drive normally for a few hundred miles.

That means no burnouts, keep your shifts under 4,000. If it was done right with quality parts it'll be fine.

I'd be more concerned why yours was slipping at 12,000 miles

What was wrong with the flywheel?

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Apr 4, 2012 19:48:37   #
BigBear Loc: Northern CT
 
Wabbit wrote:

Hey Doc .... looks like you've been reading too much into this. Most of what your hearing is a lot of whoey.

Just drive normally for a few hundred miles.

That means no burnouts, keep your shifts under 4,000. If it was done right with quality parts it'll be fine.

I'd be more concerned why yours was slipping at 12,000 miles

What was wrong with the flywheel?


I had the same questions before I read yours. :thumbup:

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Apr 4, 2012 20:27:05   #
KG
 
Quote:
Just drive normally for a few hundred miles.


The whole point is that I don't want to have to drive it normally for a few hundred miles. That's why I'm looking for a way to break it in quicker.

Quote:
I'd be more concerned why yours was slipping at 12,000 miles


Faulty engineering. Ford issued a TSB for it, but since I'm going with a non-OEM clutch it's of no use to me.

Quote:
What was wrong with the flywheel?


The kit came with a lighter flywheel. And even if it didn't I would still change it. Apparently, the original flywheel wasn't constructed properly so it didn't dissipate the heat well enough which caused the flywheel to warp... hence the TSB thing.

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Apr 4, 2012 20:45:21   #
Wabbit Loc: Arizona Desert
 
KG wrote:
Quote:
Just drive normally for a few hundred miles.


The whole point is that I don't want to have to drive it normally for a few hundred miles. That's why I'm looking for a way to break it in quicker.

Quote:
I'd be more concerned why yours was slipping at 12,000 miles


Faulty engineering. Ford issued a TSB for it, but since I'm going with a non-OEM clutch it's of no use to me.

Quote:
What was wrong with the flywheel?


The kit came with a lighter flywheel. And even if it didn't I would still change it. Apparently, the original flywheel wasn't constructed properly so it didn't dissipate the heat well enough which caused the flywheel to warp... hence the TSB thing.
quote Just drive normally for a few hundred miles... (show quote)


Well then Doc ....... have fun breaking it ...... in

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Apr 4, 2012 21:22:53   #
ward5311 Loc: Georgia
 
I have a friend who bought a new car back in the 70's and he told me he wasn't supposed to drive it much for the first 500 miles... :?:

Reply
 
 
Apr 4, 2012 21:27:38   #
Pepper Loc: Planet Earth Country USA
 
No offense intended but you sound a little like the guy who buys a new camera and says "but I don't want to read the manual I just want to take pictures".

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Apr 4, 2012 21:34:57   #
Wabbit Loc: Arizona Desert
 
ward5311 wrote:
I have a friend who bought a new car back in the 70's and he told me he wasn't supposed to drive it much for the first 500 miles... :?:


Ha,ha,ha,ha

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Apr 4, 2012 22:54:22   #
Nikon_DonB Loc: Chicago
 
Don't let it "slip" in between gears. Mostly you should only clutch at a stop. When you shift gears, learn to "powershift" The clutch will last forever if you do it right.

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Apr 4, 2012 23:03:55   #
Nikon_DonB Loc: Chicago
 
Sorry, as far as breaking in a new clutch, just drive it
normal.....don't "smoke" it(slip it) You don't want to glaze the disc. A couple hi-rev dumps will true it up and make it grab like a bi**h.

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Apr 4, 2012 23:05:52   #
MT Shooter Loc: Montana
 
I suggest using your left foot, to kick this question into a proper forum. This ain't it.

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Apr 5, 2012 01:01:54   #
wrr Loc: SEK
 
breaking it in is over rated, give er hell right from the get go...it'll be fine.

Reply
Apr 5, 2012 01:29:22   #
MadMike Loc: SALT LAKE
 
wrr wrote:
breaking it in is over rated, give er hell right from the get go...it'll be fine.


I disagree, new clutches need to be broke in and fitted to the flywheel, Any slight misalignment in production could cause problems, causing the clutch to slip or burn. After 500 miles or regular driving it is matched, and all slick faces are gone. Then give it hell, and most cars need you to use the clutch, jamming gears can mess up the transmission. I owned a salvage yard, and worked on cars, it's worth doing right.

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Apr 5, 2012 01:32:31   #
wrr Loc: SEK
 
ferrinmike wrote:
wrr wrote:
breaking it in is over rated, give er hell right from the get go...it'll be fine.


I disagree, new clutches need to be broke in and fitted to the flywheel, Any slight misalignment in production could cause problems, causing the clutch to slip or burn. After 500 miles or regular driving it is matched, and all slick faces are gone. Then give it hell, and most cars need you to use the clutch, jamming gears can mess up the transmission. I owned a salvage yard, and worked on cars, it's worth doing right.
quote=wrr breaking it in is over rated, give er h... (show quote)

Oh I agree completely, I was just stating what the OP was wanting to hear.

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