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Apr 14, 2022 20:38:56   #
Drbobcameraguy Loc: Eaton Ohio
 
letmedance wrote:
A seat that fails and breaks can destroy an engine. There is a mechanic on You Tube that tears down engines to trace failure cause, last evening featured a ten cylinder Viper Engine and the failure was caused by a broken vale seat.


I rebuild also and understand completely how and most times why things fail. I also work on aircraft engines and airframes. The reason unleaded fuel was bad for engines not designed for it was because of soft valve seats. The lead is a lubricant. Without the lead to lubricate the seat in was or is destroyed. Harder seats solve this issue. A great amount of general Aviation single and small twin engines planes use leaded 100 octane fuel to this minute. In California they are trying to remove it but as of today there is no approved substitute. I will say there will be soon. Valves are delicate and work very hard. Yes they still fail. Especially in aircraft engines. We boroscope engines at regular intervals and always when high cht cylinder head temperatures have happened. Unleaded is not an issue except for certain GA aircraft but automobile engines simply replaced the valve seats to stop the gaureentee of failure. If you have ever saw a leaded Head run on unleaded fuel it's actually cool. It beats the valve seat into the head and obviously doesn't seal anymore. You normally don't see many valve issues as far as burnt or broken valves in automotive engines unless you are pushing some horsepower the engine is not designed for or running it at the limits. Yes there are always failures but knowing the actual cause is very important in aviation because people get upset when aircraft fall out of the sky. Cars usually not so much when they quit. Lol

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Apr 14, 2022 21:13:58   #
letmedance Loc: Walnut, Ca.
 
Drbobcameraguy wrote:
I rebuild also and understand completely how and most times why things fail. I also work on aircraft engines and airframes. The reason unleaded fuel was bad for engines not designed for it was because of soft valve seats. The lead is a lubricant. Without the lead to lubricate the seat in was or is destroyed. Harder seats solve this issue. A great amount of general Aviation single and small twin engines planes use leaded 100 octane fuel to this minute. In California they are trying to remove it but as of today there is no approved substitute. I will say there will be soon. Valves are delicate and work very hard. Yes they still fail. Especially in aircraft engines. We boroscope engines at regular intervals and always when high cht cylinder head temperatures have happened. Unleaded is not an issue except for certain GA aircraft but automobile engines simply replaced the valve seats to stop the gaureentee of failure. If you have ever saw a leaded Head run on unleaded fuel it's actually cool. It beats the valve seat into the head and obviously doesn't seal anymore. You normally don't see many valve issues as far as burnt or broken valves in automotive engines unless you are pushing some horsepower the engine is not designed for or running it at the limits. Yes there are always failures but knowing the actual cause is very important in aviation because people get upset when aircraft fall out of the sky. Cars usually not so much when they quit. Lol
I rebuild also and understand completely how and m... (show quote)


Supposedly the Viper engine had over heated and a hot valve stuck to its hot valve seat and pulled it out of the head.

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Apr 14, 2022 21:38:18   #
Drbobcameraguy Loc: Eaton Ohio
 
letmedance wrote:
Supposedly the Viper engine had over heated and a hot valve stuck to its hot valve seat and pulled it out of the head.


I have actually seen that. On a 6 cylinder BMW motor 94 if I remember right. It was chipped and a rally car. I personally have broken a piston because of a high end detonation issue. The aluminum piston swelled due to the heat from detonation and the rings tried to sieze in the cylinder. It broke the ring lands off the piston. It was my own fault. I bumped the timing just before the race because I knew it was doubtful I would win but wanted to give all she had. Beat me by half a car length and cost me a bit of time and money. Lol. Great is the biggest issue in single engine aircraft. The valves take the brunt of it. Burned usually broken sometimes and cracked sometimes. The pilot is supposed to monitor CHT and EGT very closely. Especially on take off and initial climb when the engine is giving it's all. You would think with the velocity and cooler air up higher it wouldn't be an issue but it is the main cause of top end rebuild. Lol. I love engines of all types since I was a kid. They really aren't that complex but it amazes me the amount of rpm an engine can turn and last a long time in normal use. A lot of stuff going on every revolution. The main reason engines last twice as long now as when I was young is the tolerances can be held closer. In the 60s and 70s the manufacturing folks upgraded the machinery to keep up with Japan who modernized after WW2. We were still using the machines from the 30s. Now everyone is on the same playing field. Now the life of an engine will be decreasing due to the turbocharging and supercharging of small displacement engines to increase mileage. They are cool powerful and perform well but they will suffer in longevity.

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Apr 14, 2022 22:07:22   #
Leon S Loc: Minnesota
 
letmedance wrote:
Can you burn unleaded, I once wasted the valve seals on my 1974 El Camino in the early 80s, I grabbed the wrong pump, those were the days when you had a regular and unleaded available at the pump.


check with an auto zone type store for an additive for leaded motors or have your engine brought up to date.

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Apr 14, 2022 22:09:57   #
Leon S Loc: Minnesota
 
thom w wrote:
I didn't know that it was denatured before going to the refinery. I do know that there is considerable less energy in a gallon of alcohol than there is in a gallon of gasoline.


its denatured before it leaves the refinery. we also hauled ethanol in food grade tankers.

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Apr 14, 2022 22:17:17   #
letmedance Loc: Walnut, Ca.
 
Drbobcameraguy wrote:
I have actually seen that. On a 6 cylinder BMW motor 94 if I remember right. It was chipped and a rally car. I personally have broken a piston because of a high end detonation issue. The aluminum piston swelled due to the heat from detonation and the rings tried to sieze in the cylinder. It broke the ring lands off the piston. It was my own fault. I bumped the timing just before the race because I knew it was doubtful I would win but wanted to give all she had. Beat me by half a car length and cost me a bit of time and money. Lol. Great is the biggest issue in single engine aircraft. The valves take the brunt of it. Burned usually broken sometimes and cracked sometimes. The pilot is supposed to monitor CHT and EGT very closely. Especially on take off and initial climb when the engine is giving it's all. You would think with the velocity and cooler air up higher it wouldn't be an issue but it is the main cause of top end rebuild. Lol. I love engines of all types since I was a kid. They really aren't that complex but it amazes me the amount of rpm an engine can turn and last a long time in normal use. A lot of stuff going on every revolution. The main reason engines last twice as long now as when I was young is the tolerances can be held closer. In the 60s and 70s the manufacturing folks upgraded the machinery to keep up with Japan who modernized after WW2. We were still using the machines from the 30s. Now everyone is on the same playing field. Now the life of an engine will be decreasing due to the turbocharging and supercharging of small displacement engines to increase mileage. They are cool powerful and perform well but they will suffer in longevity.
I have actually seen that. On a 6 cylinder BMW mot... (show quote)


A lot of folks do not realize that an engine running at 3600 rpm has pistons that hit TDC 60 times per second, it does not take long for a broken part in the combustion chamber to destroy an engine.

I think the last engine I did a valve job on was my 61 Mk2 Jag, that was a long time ago, any more I just buy a good car and maintain the hell out of it.

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Apr 14, 2022 22:18:26   #
letmedance Loc: Walnut, Ca.
 
Leon S wrote:
check with an auto zone type store for an additive for leaded motors or have your engine brought up to date.


That truck is long gone.

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Apr 14, 2022 22:40:59   #
Drbobcameraguy Loc: Eaton Ohio
 
letmedance wrote:
A lot of folks do not realize that an engine running at 3600 rpm has pistons that hit TDC 60 times per second, it does not take long for a broken part in the combustion chamber to destroy an engine.

I think the last engine I did a valve job on was my 61 Mk2 Jag, that was a long time ago, any more I just buy a good car and maintain the hell out of it.

Yep engines are amazing. When I broke that piston it scattered debris thru all eight cylinders because I had a single plane manifold. I had to have both heads touched up a new piston balanced and if course new rod bearings and rings. The damage was not to bad considering. If I had been running a dual plane manifold like the performer style from Edelbrock I would have only had debris in 4 cylinders. Lol. But it wouldn't have went as fast. Lol. I to have stopped building new toys. I still have 2 I maintain and play with but I seldom break them anymore. Sad how a man matures. LMBO. Have a great day and best in all you do

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Apr 14, 2022 22:42:10   #
Drbobcameraguy Loc: Eaton Ohio
 
Leon S wrote:
check with an auto zone type store for an additive for leaded motors or have your engine brought up to date.


You can still get leaded fuel at a lot of smaller and medium sized airports in 100 octane. Pricy but effective.

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Apr 15, 2022 11:40:33   #
travelwp Loc: New Jersey
 
letmedance wrote:
A lot of folks do not realize that an engine running at 3600 rpm has pistons that hit TDC 60 times per second


What is hard for me to grasp is: with all that mechanical movement each second, my 2003 Lincoln Towncar is expected to last to at least 200,00 miles........... amazing.

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Apr 15, 2022 12:25:48   #
Drbobcameraguy Loc: Eaton Ohio
 
travelwp wrote:
What is hard for me to grasp is: with all that mechanical movement each second, my 2003 Lincoln Towncar is expected to last to at least 200,00 miles........... amazing.


It is very amazing. Especially when you factor in the temperatures and pressures of everything. Along with the frequency of it happening. Not to mention the small amount of maintenance required to make it happen. Lol. ICE a miracle created by mankind. Not popular but true. Lol

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Apr 15, 2022 15:02:12   #
letmedance Loc: Walnut, Ca.
 
travelwp wrote:
What is hard for me to grasp is: with all that mechanical movement each second, my 2003 Lincoln Towncar is expected to last to at least 200,00 miles........... amazing.


Keep the maintenance regular and it will likely last much longer than that.

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Apr 15, 2022 18:25:05   #
travelwp Loc: New Jersey
 
letmedance wrote:
Keep the maintenance regular and it will likely last much longer than that.


Thanks, that's very encouraging !!

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Apr 16, 2022 10:18:28   #
anotherview Loc: California
 
Thanks to materials science and mechanical engineering along with competition from Japan. You may recall that at one time, American automobiles required an overhaul at 50,000 miles. Then the Japanese cars entered the market with engines that lasted 250,000 miles with basic care (like regular oil changes). Car buyers switched to Japanese cars. Etc.
travelwp wrote:
What is hard for me to grasp is: with all that mechanical movement each second, my 2003 Lincoln Towncar is expected to last to at least 200,00 miles........... amazing.

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Apr 16, 2022 10:30:19   #
travelwp Loc: New Jersey
 
anotherview wrote:
Car buyers switched to Japanese cars. Etc.


Yep; however for me, I will keep my old Towncar.

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