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How to bore a tapperd hole in a piece of 3/4" thick board.
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Feb 25, 2024 09:59:59   #
BebuLamar
 
I would like to bore a hole in a piece of 1x8" which is 3/4" thick. The hole should be tappered. The large side is 2.5" the smaller side would be 1.5". What is the best way to do this? I have hand drill, jig saw. I don't have good wood working tools.

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Feb 25, 2024 10:16:56   #
Longshadow Loc: Audubon, PA, United States
 
Maybe drill a 1.5" hole, mark the 2.5" diameter on the larger side, carefully use a rat-tail wood rasp at an angle to remove the wood enlarging the hole????

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Feb 25, 2024 10:44:53   #
terryMc Loc: Arizona's White Mountains
 
A beveling chamfer bit or a countersink could get you close, but I don't know if you can get one that big...

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Feb 25, 2024 10:45:08   #
Shellback Loc: North of Cheyenne Bottoms Wetlands - Kansas
 
Steel Step Drill Set might work

Update - found this 1/4” to 2 1/2"



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Feb 25, 2024 11:48:45   #
DirtFarmer Loc: Escaped from the NYC area, back to MA
 
BebuLamar wrote:
I would like to bore a hole in a piece of 1x8" which is 3/4" thick. The hole should be tappered. The large side is 2.5" the smaller side would be 1.5". What is the best way to do this? I have hand drill, jig saw. I don't have good wood working tools.


Do you have a way to drill a 1.5" hole through the wood? Then drill a 2.5" hole just slightly into the wood? Then you can file the step in-between to be at the right angle.

That requires a drill press because you want the 2.5" hole to be centered on the 1.5" hole. It's really tough to center two holes by hand.

Your best bet if you don't want to buy the tools is to find a woodworker to do it for you.

(If you do it yourself, you should consider getting several more pieces of 1x8" stock to allow for multiple attempts).

One possibility is to get a 1.5" and a 2.5" Forstner bit. You drill a small pilot hole, then drill a shallow 2.5" hole centered by the pilot hole. Then turn the wood over and drill the 1.5" hole through centered by the pilot hole. Then you use the file to taper the hole.

The forstner bits can be pricey. A woodworker might have them on hand and charge less for the job than buying the bits for a one-time project.

Rough Sketch
Rough Sketch...

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Feb 25, 2024 12:17:08   #
TriX Loc: Raleigh, NC
 
Shellback wrote:
Steel Step Drill Set might work

Update - found this 1/4” to 2 1/2"


Right answer.

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Feb 25, 2024 13:06:01   #
Longshadow Loc: Audubon, PA, United States
 
DirtFarmer wrote:
Do you have a way to drill a 1.5" hole through the wood? Then drill a 2.5" hole just slightly into the wood? Then you can file the step in-between to be at the right angle.
...
...

If one did the shallow 2.5" dimple first, wouldn't there be a center mark to continue with the 1.5" hole? That would have both drill centers aligned.

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Feb 25, 2024 14:30:49   #
goofybruce
 
BebuLamar wrote:
I would like to bore a hole in a piece of 1x8" which is 3/4" thick. The hole should be tappered. The large side is 2.5" the smaller side would be 1.5". What is the best way to do this? I have hand drill, jig saw. I don't have good wood working tools.


Go to Amazon and type in "tapered bits for wood".... You will have enough 'hits' to spend a rainy afternoon with a glass of good bourbon...

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Feb 25, 2024 16:02:48   #
DirtFarmer Loc: Escaped from the NYC area, back to MA
 
Longshadow wrote:
If one did the shallow 2.5" dimple first, wouldn't there be a center mark to continue with the 1.5" hole? That would have both drill centers aligned.


Yes, you could drill the pilot hole for the 1.5" bit using the dimple.
But you don't want to drill the 2.5" far enough for the dimple to go through 3/4"

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Feb 25, 2024 16:28:02   #
Longshadow Loc: Audubon, PA, United States
 
DirtFarmer wrote:
Yes, you could drill the pilot hole for the 1.5" bit using the dimple.
But you don't want to drill the 2.5" far enough for the dimple to go through 3/4"

Correct, the dimple is just to mark the size for the larger opening, not drilled into the wood.
But doing so would provide the center mark for the smaller hole to keep the holes aligned.

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Feb 25, 2024 16:33:23   #
DirtFarmer Loc: Escaped from the NYC area, back to MA
 
Longshadow wrote:
Correct, the dimple is just to mark the size for the larger opening, not drilled into the wood.
But doing so would provide the center mark for the smaller hole to keep the holes aligned.


I would recommend drilling the small hole from the other side rather than the same side as the large bit. A forstner bit will sometimes mess up the wood around the exit of the bit so it's better to have the bit exit within the board in a spot that you are going to file away rather than leave a messy hole on the surface of the board. So you want a pilot hole to mark where the small bit has to start cutting.

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Feb 25, 2024 16:47:50   #
Longshadow Loc: Audubon, PA, United States
 
DirtFarmer wrote:
I would recommend drilling the small hole from the other side rather than the same side as the large bit. A forstner bit will sometimes mess up the wood around the exit of the bit so it's better to have the bit exit within the board in a spot that you are going to file away rather than leave a messy hole on the surface of the board. So you want a pilot hole to mark where the small bit has to start cutting.


Or use a backing board....

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Feb 25, 2024 17:01:56   #
docdish Loc: Saint Petersburg, FL
 
Buy a cheap hole saw kit. Mark your spot for the hole. Drill the 2.5 inch hole till the surface is slightly scored. Flip the wood over and completely drill the 1.5 inch hole. Use a rasp to enlarge the hole from the 2.5 inch side.

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Feb 25, 2024 22:47:13   #
bikinkawboy Loc: north central Missouri
 
Shellback wrote:
Steel Step Drill Set might work

Update - found this 1/4” to 2 1/2"


Exactly what I was thinking!

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Feb 26, 2024 08:04:27   #
Bultaco Loc: Aiken, SC
 
Shellback wrote:
Steel Step Drill Set might work

Update - found this 1/4” to 2 1/2"



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